We provide a fully automatic muesli bar production line, covering the entire process from ingredient mixing, forming, baking/cooling, to packaging. The equipment is efficient and stable, specifically designed for nutrition bars, cereal bars, and energy bars, supporting various recipes and shapes to help you scale production rapidly. Contact us for a tailored solution now!
Are you planning to enter the fast-growing healthy snack market or looking to fully automate your muesli bar production? Our fully automatic Muesli Bar Production Line is a mature and reliable turnkey solution, designed to produce high-quality, uniform nutrition bars with consistent specifications.
This production line comprehensively covers the core processes. It begins with an automatic ingredient weighing and mixing system, ensuring even distribution of grains, oats, nuts, dried fruits, syrups, and binders. The mixture is then processed through a continuous rolling and forming machine, where it is compacted and cut into consistent bars or custom shapes—this is key to achieving a dense, non-crumbling texture. Depending on the recipe, the line can be optionally equipped with a baking tunnel (for crispy bars) or a cooling tunnel (for no-bake energy bars) to stabilize the product structure.
Finally, the products enter the high-speed automatic packaging stage, where they can be individually sealed using a flow wrapper to ensure freshness and moisture resistance or packed into multi-bar boxes to meet diverse retail needs. The entire line is designed to meet food-grade hygiene standards, with key contact parts made of stainless steel for easy cleaning and maintenance.
Detailed Product Description
More Than a Machine: It's Your Competitive Advantage
This isn't just equipment; it's a complete manufacturing solution engineered for reliability and ROI. We've eliminated the complexity and bottlenecks of manual production, giving you a scalable platform for growth.
The Automated Production Process:
- Precision Mixing: Gentle yet thorough paddle or twin-screw mixers blend oats, nuts, syrups, proteins, and powders uniformly without damaging ingredients. Jacketed tanks precisely control syrup temperature.
- Continuous Forming: The homogeneous mixture is extruded and rolled into a continuous, perfectly dimensioned sheet. Adjust thickness and width in seconds for different bar sizes.
- Multi-Stage Cooling: The product sheet travels through a cascading cooling tunnel to set its structure, ensuring perfect texture and preventing crumbling.
- High-Speed Cutting: A rotary cutter cleanly slices the cooled sheet into individual bars with clean, precise edges. Change product length instantly.
- Automatic Wrapping: Bars are fed into an integrated flow-wrapper, which packages them in air-tight film with secure seals and printed expiration dates/batch codes.
Production Line Workflow
Product Range
Peanut Candy Line:
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Peanut brittle
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Peanut bars
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Peanut crunch
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Coated peanuts
Sesame Candy Line:
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Sesame brittle
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Sesame squares
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Sesame snaps
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Honey sesame candy
Rice Candy Line:
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Puffed rice bars
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Rice crispy treats
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Rice candy cubes
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Coated rice candy
Who It's For & The Value It Brings
Ideal For:
- Food Manufacturing Companies scaling up production
- Contract Packers needing flexible, high-throughput equipment
- Entrepreneurs launching brands with professional-grade quality
Your Return on Investment:
- Slash Labor Costs: One operator can manage the entire line
- Dramatically Reduce Waste: Precise control minimizes giveaway
- Protect Your Brand: Guarantee consistent taste and appearance
- Increase Capacity: Meet large orders without adding overhead
Frequently Asked Questions (FAQ)
Q: Can this line handle both chewy and crunchy cereal bar recipes?
A: Absolutely. The cooling tunnel temperature and speed are precisely adjustable to set the bar to either a chewy or crunchy texture, depending on your formula.
Q: How long does it take to change over for a different recipe or bar size?
A: Our lines are designed for quick changeover. Key components are tool-less and easy to adjust, minimizing downtime between batches to under 30 minutes.
Q: What kind of training and support do you offer?
A: We provide comprehensive on-site installation supervision and hands-on operator training, plus 24/7 remote support with technical partners in the USA.
Q: What is the lead time for a production line?
A: Standard line lead times are typically 60-90 days after order confirmation. Contact us for an exact timeline based on your configuration.
